Inline Dynamic Checkweighing for Soy Sauce Bottling

Inline Dynamic Checkweighing for Soy Sauce Bottling

Summary

SameGram's dynamic checkweigher enables reliable, high-speed inspection of large soy sauce bottles directly on the production line. The system automatically identifies and removes out-of-spec products while recording precise data for compliance and traceability.

Quality is SameGram's Core Value

As a leading checkweighing equipment manufacturer in the liquid filling industry, SameGram has helped numerous customers improve production efficiency and product quality through technological innovation and stringent quality standards. To meet the stable weighing needs of large, handle-mounted bottles in a soy sauce production line, SameGram provided a dynamic in-line checkweigher equipped with a side clamping device. This ensures that every bottle meets weight standards while maintaining smooth and continuous production line operation.

Customer Background

Dynamic checkweigher inspects large bottles of soy sauce

Industry: Food and Beverage - Soy Sauce Production

Product specifications: Large plastic soy sauce bottle, about 2.5 kg, with a handle design

Production requirements: high-capacity filling, stable weighing, and reduced human intervention

Market coverage: Continuous and stable orders and quality assurance are crucial

Challenge Analysis

Because soy sauce bottles are large and have handles, traditional conveying methods struggle to maintain stability. This leads to shaking and errors during weighing, impacting product consistency. Furthermore, the production line requires high-speed continuous operation, and any downtime is costly. The customer required a solution that could not only stably hold the bottles, but also accurately weigh and automatically reject abnormal products.

SameGram Solution

SameGram designed and delivered a dynamic inline checkweigher system with a side clamping mechanism to meet customer needs:

Side clamping and conveying: ensure the stability and verticality of the bottle during weighing to avoid errors caused by shaking
High-precision weighing sensor: real-time monitoring of bottle weight, with accuracy meeting industry requirements
Automatic rejection function: quickly separates unqualified products to ensure product quality
Food-grade stainless steel design: meets hygiene standards and is easy to clean and maintain
Data collection and traceability: record the weight of each bottle to facilitate quality analysis and tracking

Project Results

Through this system, customers have successfully achieved:
1) Effectively control filling weight and improve product consistency
2) Stable bottle clamping to reduce weighing errors
3) Automatically remove unqualified products to reduce the pressure of manual inspection
4) Maintain high-speed and stable production to ensure the continuity of the production line
5) Comprehensively realize quality data traceability and analysis

Customer Testimonials

The customer's technical manager said, "SameGram's dynamic checkweighing system completely solved our bottle stability issues, providing accurate and reliable weighing results. The project implementation went smoothly, and the SameGram team was responsive and provided professional technical support, ensuring rapid commissioning and stable operation of the equipment."
SameGram is committed to providing innovative and efficient dynamic checkweighing solutions for the liquid filling industry, helping customers improve product quality and production efficiency.