High-Precision Belt-Type Automatic Counterweight Combination Weigher for Unpackaged Vermicelli Production

High-Precision Belt-Type Automatic Counterweight Combination Weigher for Unpackaged Vermicelli Production

Summary

SameGram provided a customized belt-type automatic counterweight combination weigher for handling unpackaged vermicelli. The solution achieved stable and precise portioning, minimized product breakage, and significantly improved production efficiency, helping the customer reduce material loss and ensure consistent product quality.

Helping manufacturers achieve stable, scalable, and compliant production is SameGram's mission.

As a trusted manufacturer of weighing and checkweighing equipment, SameGram is dedicated to helping food producers achieve efficiency, precision, and consistency across their operations. In the food processing sector, particularly with bulk products like vermicelli, accurate portioning is crucial for optimizing raw material usage, maintaining product integrity, and ensuring smooth downstream packaging.

Customer Background

Belt type automatic counterweight combination weigher for checking and packaging vermicelli
Industry: Food processing and packaging

Product specifications: Bulk vermicelli (lightweight, fragile, unpackaged strands)

Specifications: Required portion sizes with very tight weight tolerances.

Production & Market Needs: The customer needed an automated weighing system to handle unpackaged vermicelli in bulk, ensuring accurate dosing while preventing product breakage and minimizing waste.

Challenge Analysis

· Weighing loose vermicelli without causing breakage or deformation.

· Need for real-time weight verification without slowing throughput.

· Reducing manual labor and errors associated with hand-weighing.

· Meeting strict quality requirements for portion size before downstream packaging.

SameGram Solution


SameGram deployed the Belt-Type Automatic Counterweight Combination Weigher (SBW-2512B12), featuring:

· Belt Conveying Mechanism: Provides gentle handling, reducing product breakage compared to vibration-based feeders.

· Precision Combination Weighing: Multiple weighing modules calculate the best combinations to achieve accurate target weights.

· Bulk Product Adaptability: Specifically configured for handling unpackaged vermicelli strands smoothly.

· Automated Portioning: Reduces reliance on manual weighing, improving consistency.

· Flexible Integration: Compatible with downstream packaging or processing equipment.

Project Results

· Achieved stable and precise weighing performance for bulk vermicelli.

· Significantly reduced product breakage during weighing and transfer.

· Noticeable increase in production efficiency due to reduced manual handling.

· Enhanced portion consistency, ensuring uniform packs in downstream packaging.

· Lower material loss, saving costs, and improving yield.

Customer Testimonials

"SameGram's belt-type automatic counterweight combination weigher solved our biggest challenge of weighing fragile vermicelli accurately without damaging the product. The efficiency and reliability of the system have greatly enhanced our production line." — Technical Director, Vermicelli Manufacturer
This project demonstrates how SameGram's belt-type automatic counterweight combination weigher provides a tailored solution for bulk, fragile food products, such as vermicelli. By combining precision with gentle handling, SameGram helps food manufacturers achieve higher efficiency, reduced waste, and improved product quality — reinforcing our commitment to delivering innovative solutions across the food industry.