Flexible Metal Detection Solutions for Hygiene Product Safety

Flexible Metal Detection Solutions for Hygiene Product Safety

Summary

SameGram's conveyor metal detector offers flexible, high-sensitivity detection to eliminate potential metal contaminants in hygiene products such as sanitary pads. The system integrates seamlessly into high-speed production lines, ensuring product safety, regulatory compliance, and consumer trust.

Accurate, efficient, and adaptable metal detection for hygiene products.

As a trusted manufacturer of inspection equipment, SameGram continuously provides reliable solutions to ensure product integrity and consumer safety across diverse industries. In hygiene product manufacturing, preventing potential metal contamination is critical to maintaining both safety and brand reputation.

Customer Background

Conveyor metal detector identify potential foreign metal objects in sanitary napkins
Industry: Hygiene product manufacturing (sanitary pads)

Product Specifications: Thin, lightweight pads produced in high volumes with strict hygiene controls

Production & Market Demand: Deliver safe, contaminant-free products that meet strict international quality standards while maintaining high production efficiency.

Challenge Analysis

The customer identified multiple risks during sanitary pad production:

Risk of Metal Contamination: Possible introduction of small ferrous or non-ferrous particles from raw material handling, cutting machines, or packaging equipment.

Consumer Safety Concerns: Even microscopic contaminants could pose safety hazards, leading to severe consequences if undetected.

Brand Reputation & Compliance: Failure to detect contaminants could cause costly recalls, regulatory penalties, and long-term damage to consumer trust.

Operational Requirements: The detection system had to integrate seamlessly into the existing conveyor line without slowing down high-speed production.

SameGram Solution

SameGram implemented a Conveyor Metal Detector for the sanitation industry. The solution included:

High-Sensitivity Detection: Capable of identifying ferrous, non-ferrous, and stainless steel contaminants, even in thin sanitary pad layers.

Stable High-Speed Performance: Maintains accuracy during continuous, rapid production cycles.

Hygienic Conveyor Design: Built with stainless steel and easy-to-clean surfaces to comply with hygiene standards.

Automatic Rejection System: Contaminated products are automatically and precisely removed from the line, preventing defective items from reaching consumers.

Smart Integration: Modular design enabled smooth installation without altering the customer’s existing production workflow.

Project Results

· Achieved reliable detection of potential metal contaminants in sanitary pads

· Improved compliance with international hygiene and safety standards

· Minimized risk of product recalls and consumer complaints

· Maintained high-speed production without compromising accuracy

· Enhanced consumer trust and reinforced the manufacturer's brand image

Customer Testimonials

"SameGram's Conveyor Metal Detector has greatly improved our quality control. We are confident that every sanitary pad leaving our factory is safe for consumers. The integration was smooth, and the system is both reliable and easy to operate." — Quality Control Manager, Hygiene Product Manufacturer
This project demonstrates SameGram's ability to provide precise and hygienic detection solutions for the hygiene industry. By ensuring consumer safety and regulatory compliance while maintaining production efficiency, SameGram reinforces its vision of becoming the trusted global partner for advanced inspection technologies across hygiene, food, and pharmaceutical markets.