Ensuring Food Safety with SameGram's High-Precision Conveyor Metal Detector

Ensuring Food Safety with SameGram's High-Precision Conveyor Metal Detector

Summary

SameGram's DD-360 Series conveyor metal detector helped a food manufacturer ensure product safety by precisely detecting and removing metal contaminants, improving compliance and consumer trust.

Precision is SameGram's foundation—every weighing operation carries our promise of quality.

As a trusted manufacturer of inspection equipment for the food industry, SameGram is dedicated to ensuring product safety, regulatory compliance, and consumer confidence. In today's food processing sector, where even the smallest contamination can lead to serious recalls and brand damage, reliable metal detection plays a critical role.

Customer Background

Metal detector on conveyor belt at the end of production line inspects yam cakes
Industry: The client is a well-known food processing enterprise, specializing in ready-to-eat and pre-packaged products, exporting to both European and Asian markets.

Product Specifications: Their production lines cover a wide range of packaging types, including small sachets, cartons, and bulk packs. This diversity requires a versatile detection system capable of handling multiple formats.

Production & Market Needs: As the company expands rapidly, they must comply with strict international food safety standards (HACCP, FDA, GFSI). To maintain retailer trust and consumer confidence, they needed a highly sensitive, low false-alarm, and adaptable end-of-line metal detection solution.

Challenge Analysis

· Stringent food safety compliance – Every product must be free from metal contaminants, otherwise facing recalls and regulatory penalties.

· Frequent product size changes – Traditional detectors struggled to handle multiple packaging sizes efficiently.

· High-speed production line integration – The solution had to maintain accuracy without interrupting production throughput.

SameGram Solution

SameGram implemented the DD-360 Series High-Precision Conveyor Metal Detector, delivering a tailored solution with:

· High-sensitivity detection: Advanced electromagnetic technology to identify even the smallest traces of ferrous, non-ferrous, and stainless-steel contaminants.

· Multi-size adaptability: Quick adjustments allow smooth transitions between small packs and bulk products.

· Automatic rejection system: Equipped with alarm lights and conveyor stop/reject mechanisms to ensure non-compliant products are immediately removed.

· Seamless integration: Robust conveyor design ensures stable performance under high-speed conditions.

Project Results

· 100% compliance with retailer and export food safety regulations.

· Stable detection accuracy across all product sizes and packaging types.

· Reduced risk of product recalls, protecting both consumer safety and brand reputation.

· Smooth production flow maintained with minimal downtime.

· Full traceability achieved with digital inspection records.

Customer Testimonials

"With SameGram's metal detection system, we now have full confidence that every product leaving our line is safe and compliant. The combination of accuracy and efficiency has greatly reduced our quality risks." – Quality Assurance Manager, Food Processing Company
SameGram's advanced inspection solutions ensure that food manufacturers meet the highest standards of quality and safety while maintaining efficient production. By combining cutting-edge technology with a customer-focused approach, SameGram continues to safeguard food integrity and strengthen trust in global markets.