Dynamic In-Line Checkweigher for Horizontal Production Lines-Solution for Juicer Packaging

Dynamic In-Line Checkweigher for Horizontal Production Lines-Solution for Juicer Packaging

Summary

SameGram implemented the SC-PR-4530L3 in-line checkweigher on a horizontal production line for boxed juicers. The system ensures precise dynamic weighing, stable conveyor integration, and automatic rejection of non-compliant products. With this solution, the customer achieved consistent weight accuracy, improved production efficiency, and enhanced overall quality control.

Innovation drives SameGram's commitment to smarter weighing and inspection solutions.

As a leading manufacturer of checkweighing equipment in the liquid filling and packaging industry, we are committed to delivering precise, reliable, and innovative weighing solutions that enhance production efficiency and ensure product compliance. In today's competitive market, consumer goods manufacturers must guarantee product consistency and maintain stable throughput on high-speed horizontal production lines. SameGram supports this demand with advanced in-line checkweighing technologies designed to ensure every product leaving the line meets exact weight standards without compromising productivity.

Customer Background

Dynamic In-Line Checkweigher for Horizontal Production Lines
Industry: Home appliance and consumer goods manufacturing

Product Specifications: Boxed electric juicers packaged for retail distribution

Production Needs: A high-speed horizontal production line with continuous packaging flow

Market Demand: Guarantee accurate product weights to maintain brand reputation and comply with regulatory standards while supporting efficient large-scale distribution

Challenge Analysis

The customer faced several production challenges:

· Traditional manual weight checks were too slow and inconsistent, creating bottlenecks in production.

· Boxed juicers vary slightly in weight due to accessories and packaging materials, making precise monitoring essential.

· Quality control standards required 100% inspection to prevent underweight or overweight products from reaching the market.

· The customer needed a solution that could seamlessly integrate with their existing horizontal conveyor line without disrupting operations.

SameGram Solution

SameGram implemented the SC-PR-4530L3 In-line Checkweigher, specifically designed for horizontal production lines. The solution included:

· High-precision dynamic weighing capable of detecting even minor weight deviations in boxed products.

· Sturdy stainless steel frame to ensure durability and compliance with hygiene and safety standards.

· Seamless integration with the customer’s horizontal conveyor system, minimizing installation complexity.

· Data connectivity for production monitoring and quality reporting, enabling continuous process optimization.

Project Results

· Achieved 100% product weight compliance on the boxed juicer production line.

· Increased production throughput by over 20% compared to manual checking methods.

· Reduced labor dependency and operational costs through automation.

· Ensured compliance with international packaging and weight regulations.

· Strengthened brand credibility by preventing underweight or overweight products from reaching consumers.

Customer Testimonials

"Before using SameGram's checkweigher, weight control was always a headache. Now, the machine runs smoothly, saves us time, and we no longer worry about underfilled or overweight boxes. It's a real game-changer for our production line."  – Production Manager
SameGram's horizontal checkweigher not only ensures precise weight control for boxed juicers but also strengthens overall production efficiency and quality assurance. This project demonstrates our capability to deliver reliable, industry-adaptable solutions that help manufacturers stay competitive in fast-moving consumer markets.