Dual-Layer Automatic Weight Sorting Solution for Poultry Processing

Dual-Layer Automatic Weight Sorting Solution for Poultry Processing

Summary

SameGram provided a dual-layer automatic weight sorter for a poultry processor, addressing challenges of high throughput, limited space, and strict hygiene standards. The solution doubled sorting efficiency, ensured accura

Efficiency and reliability are at the heart of SameGram's product design.

As a leading manufacturer of checkweighing and weight sorting equipment, SameGram is committed to helping food processors achieve higher accuracy, efficiency, and compliance. In the poultry industry—where precise weight classification directly impacts product value and market competitiveness—advanced sorting solutions play a vital role in ensuring both quality and profitability.

Customer Background

Weight sorting scale for poultry
Industry: The client operates in the poultry processing industry, where strict hygiene standards and precise portion control are critical for both domestic and export markets.

Product Specifications: The products include whole poultry and various cuts, ranging from small portions to larger carcasses. Each product must be sorted accurately by weight to meet packaging and labeling requirements.

Production & Market Demand: With growing demand from supermarkets and international buyers, the client requires a solution that ensures consistent weight classification, improves line efficiency, and complies with global food safety standards.

Challenge Analysis

Weight sorting scale for poultry meat
· Significantly improved throughput and sorting efficiency.

· Accurate and consistent grading reduced product giveaway.

· Optimized use of limited floor space with a compact dual-layer design.

· Enhanced compliance with hygiene and safety regulations.

· Strengthened customer satisfaction and market competitiveness.

SameGram Solution

SameGram provided the SWSD-4523L2 Dual-Layer Automatic Weight Sorter, designed to handle poultry products with high precision and efficiency. The solution featured:

Dual-layer structure – Effectively doubling sorting capacity within the same floor space, maximizing productivity.

High-precision sensors – Ensuring accurate classification across multiple weight categories.

Flexible reject system – Automatically sorting products into designated lanes according to pre-set weight grades.

Hygienic stainless steel design – Easy to clean and fully compliant with food industry hygiene requirements.

User-friendly control interface – Simplifying operation, adjustment, and data recording for quality traceability.

Project Results

· Significantly improved throughput and sorting efficiency.

· Accurate and consistent grading reduced product giveaway.

· Optimized use of limited floor space with a compact dual-layer design.

· Enhanced compliance with hygiene and safety regulations.

· Strengthened customer satisfaction and market competitiveness.

Customer Testimonials

"SameGram's dual-layer weight sorter not only improved our efficiency but also gave us confidence in meeting strict market requirements. The system has become a key part of our production line." — Production Manager, Poultry Processing Plant
SameGram remains committed to driving efficiency and safety in food processing. With proven expertise in precision weighing and detection solutions, we continue to deliver reliable systems that help our clients achieve higher quality standards and sustainable growth.