Checkweigher Combination System:Automation Upgrade for a Belarusian Delicatessen Processing Plant

Checkweigher Combination System:Automation Upgrade for a Belarusian Delicatessen Processing Plant

Summary

SameGram provided a custom weighing and labeling integrated solution for a Belarusian plant. Their weigh price labeler solved dual-sided labeling, precise weighing, and hygiene challenges, boosting automation and accuracy. Client highly satisfied.

Stability is SameGram's cornerstone—ensuring uninterrupted, efficient production lines.

As a leader in precision dynamic checkweighers and integrated weighing systems, we specialize in delivering advanced automation solutions tailored to the food industry's strict demands. In high-throughput environments like deli processing lines, consistent weight compliance, accurate labeling, and hygiene standards are critical. SameGram's innovative checkweigher combination systems ensure these objectives are met without compromising production speed or product safety.

Customer Background

Weigh Price Labeler Check Weight and Label Ready-to-Eat Meat Products
The client is a Belarus-based delicatessen processing plant located in Minsk, producing tens of thousands of ready-to-eat meat products per day. Their key profile:

Product Range: Ready-to-eat meat items requiring accurate labeling and precise weight packaging.

Operational Scale: Daily output in the tens of thousands, supplying both supermarkets and restaurant chains.

Quality Expectations: Exceptional standards for product weight compliance, dual-sided label accuracy, and hygienic processing to meet both local and international market demands

Challenge Analysis

· Multi-sided Labeling Requirement: Each product needed instant-print labels applied to both its top and bottom surfaces, whereas traditional equipment on the market generally only supported single-sided labeling.

· High-Precision Weighing: High-precision weighing was essential before labeling to ensure all outgoing products met strict weight standards.

· Harsh Environment Adaptability: The production environment was humid, requiring equipment with excellent waterproofing and washdown design to meet the stringent hygiene standards of the meat processing industry.

· International Compliance: The equipment had to comply with international standards to facilitate export and meet local regulatory requirements.

SameGram Solution

SameGram provided a custom weigh price labeler solution for a Belarusian plant. This system solved dual-sided labeling, precise weighing, and hygiene challenges, boosting automation and accuracy. Client highly satisfied.


Dual Print Modules: Equipped with upper and lower dual print modules, each direction featuring two print-and-apply labelers, enabling simultaneous printing and application of four labels (one front and one back on both top and bottom). This design accommodates multi-language and multi-barcode requirements.

Integrated Dynamic Checkweighing: A dynamic checkweighing system was integrated to perform high-precision weighing before product labeling, with an error margin controlled between 0.3g and 5g.

Food-Grade Construction: The entire machine body was constructed from food-grade stainless steel with a waterproof design, supporting high-pressure washdown to meet the cleaning regulations of meat processing environments.

Certified Compliance: The system obtained MID and ISO standard certifications, ensuring compliance and facilitating the client's product export to international markets such as the EU.

Project Results

· Automation Boost: Transitioned labeling from manual to fully automated, reducing labor costs by approximately 40%.

· Labeling Accuracy: Improved label application accuracy to 99.8%, drastically reducing errors and missing labels.

· Weight Compliance: Achieved stable checkweighing results, reducing weight-related disputes and ensuring product consistency.

· Operational Stability & Hygiene: The system ran reliably and was easy to clean, ensuring continuous, sanitary production in line with food safety requirements

Customer Testimonials

 "This change has been very satisfying. This machine has saved us a significant amount of time on manual labeling and checkweweighing verification. It's a qualitative leap in technological upgrading."——Mr. Sergey, the factory owner.
By integrating precision weighing, dual-sided labeling, hygienic design, and certification compliance, we helped the client achieve higher automation, quality assurance, and production efficiency. SameGram remains committed to innovating flexible solutions that elevate manufacturing standards across diverse industries.

📝Learn More about Weigh Price Labeler