Checkweigher Combination System：Automation Upgrade for a Belarusian Delicatessen Processing Plant

Checkweigher Combination System：Automation Upgrade for a Belarusian Delicatessen Processing Plant

Summary

SameGram provided a custom weighing and labeling integrated solution for a Belarusian plant. Their weigh price labeler solved dual-sided labeling, precise weighing, and hygiene challenges, boosting automation and accuracy. Client highly satisfied.

Client Background
Located in Minsk, Belarus, this delicatessen processing plant specializes in ready-to-eat meat products, with a daily output exceeding tens of thousands of units. Its products are supplied to local supermarkets and chain restaurants, demanding extremely high standards for label accuracy, product weight compliance, and hygiene. To further enhance production efficiency and automation, the client sought a fully automated solution for product weighing and labeling before dispatch.
Challenges
The client faced multiple challenges in seeking an automation solution:
Multi-sided Labeling Requirement: 
Each product needed instant-print labels applied to both its top and bottom surfaces, whereas traditional equipment on the market generally only supported single-sided labeling.
High-Precision Weighing: 
High-precision weighing was essential before labeling to ensure all outgoing products met strict weight standards.
Harsh Environment Adaptability: 
The production environment was humid, requiring equipment with excellent waterproofing and washdown design to meet the stringent hygiene standards of the meat processing industry.
International Compliance: 
The equipment had to comply with international standards to facilitate export and meet local regulatory requirements.
SameGram's Solution
SameGram provided a custom weigh price labeler solution for a Belarusian plant. This system solved dual-sided labeling, precise weighing, and hygiene challenges, boosting automation and accuracy. Client highly satisfied.

Dual Print Modules: Equipped with upper and lower dual print modules, each direction featuring two print-and-apply labelers, enabling simultaneous printing and application of four labels (one front and one back on both top and bottom). This design accommodates multi-language and multi-barcode requirements.
Integrated Dynamic Checkweighing: A dynamic checkweighing system was integrated to perform high-precision weighing before product labeling, with an error margin controlled between 0.3g and 5g.
Food-Grade Construction: The entire machine body was constructed from food-grade stainless steel with a waterproof design, supporting high-pressure washdown to meet the cleaning regulations of meat processing environments.
Certified Compliance: The system obtained MID and ISO standard certifications, ensuring compliance and facilitating the client's product export to international markets such as the EU.

Achieved Results

Significant Automation Increase: The client's production line automation rate significantly improved, with the labeling process transitioning from manual to fully automated, reducing labor costs by approximately 40%.
Enhanced Labeling Accuracy: Label application accuracy increased to 99.8%, with a significant reduction in misapplied and missing labels.
Weight Compliance Met: Checkweighing precision met the client's quality system requirements, reducing disputes related to overweight or underweight products.
Stable Operation & Easy Cleaning: The equipment demonstrated stable operation and was easy to clean, ensuring continuous and hygienic production.
Client Feedback
 "This change has been very satisfying. This machine has saved us a significant amount of time on manual labeling and checkweweighing verification. It's a qualitative leap in technological upgrading."——Mr. Sergey, the factory owner.
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